Product Overview
Intelligent Laser Welding Automation System yog kev lag luam - qib turnkey tov engineered rau siab -precision, repeatable, thiab nruam ntau lawm. Los ntawm seamlessly integrating siab -efficiency fiber lasers, 6-axis industrial robotics, pom kev taw qhia qhov chaw, thiab cov txheej txheem digital tswj, nws hloov unpredictable phau ntawv vuam nrog standardized automation.
Txawm hais tias tau siv los ua ib leeg laser vuam cell lossis koom ua ke rau hauv cov kab ntau lawm, lub kaw lus txo qis thermal distortion, tshem tawm kev cia siab rau siab - cov neeg ua haujlwm txawj, thiab ua kom muaj kev ua tau zoo.
Technical Specifications
|
Yam khoom |
Specification |
|
Hom Laser |
Fiber Laser |
|
Laser zog |
1000W / 1500W / 2000W / 3000W yeem |
|
Hom neeg hlau |
Rau -Axis Industrial Robot |
|
Neeg hlau Payload |
6kg - 20kg yeem |
|
Ua haujlwm ntau |
900mm - 2000mm yeem |
|
Vuam txoj kev |
Nruam Laser Vuam / Pulse Laser Vuam |
|
Cov ntaub ntawv siv tau |
Stainless hlau, carbon hlau, txhuas, tooj liab, Galvanized hlau |
|
Vuam Thickness |
Raws li cov khoom siv thiab laser zog |
|
Vuam raug |
± 0.05mm (Nyob rau hauv configuration) |
|
Txias System |
Muaj dej txias |
|
Tswj System |
Robot Controller + Industrial Control System |
|
Vision System |
CCD / Laser Vision xaiv tau |
|
Qib Automation |
Tsis Siv Neeg Vuam Cell |
|
Kev koom ua ke |
Standalone Cell lossis Kab Ntau Lawm Kev Sib Koom |
Cov txiaj ntsig tseem ceeb
Zoo ib yam:Ua tiav ± 0.05mm txoj hauj lwm rov ua tau zoo thiab cov khoom siv vuam zoo rau siab - ntim ntau lawm.
Labor & Cost Optimization:Txo kev cia siab rau siab - tus nqi lees paub vuam; ib tus neeg teb xov tooj tuaj yeem saib xyuas 2-3 automated cells.
Tsawg Thermal Distortion:Concentrated laser tshav kub input txo cov khoom deformation thiab tshem tawm cov ncej-welding sib tsoo.
Siab Flexibility:Multi-axis neeg hlau motion ua rau 3D complex contours thiab cov workpieces tsis tu ncua.
Seamless Kab Integration:Kev sib txuas lus yooj yim nrog MES, conveyor systems, thiab automation upstream / downstream.
Tej kev siv
EV Roj Teeb & Lub Zog Cia
Cov khoom siv roj teeb ntim khoom, cov phaj txias txias, tooj liab / aluminium busbar txuas, lub zog cia vaj tse.
Automotive Cheebtsam
Tsav lub cev muaj zog stators / vaj tse, rooj zaum ncej, tso pa tawm manifolds, structural brackets, aluminium chassis Cheebtsam.
Sheet Hlau & Enclosures
Stainless hlau tswj txee, hluav taws xob enclosures, precision HVAC vaj tse, chav ua noj.
Muaj Machinery
Hydraulic roj tso tsheb hlau luam, tshuab cuab yeej thav ntawv, sensor vaj tse, siab hlab ntsha Cheebtsam.
System Configuration & Core Modules
Fiber Laser Source & Wobble Vuam taub hau
Nruam (CW) thiab pulsed laser xaiv rau kev nkag mus tob lossis nyias - daim ntawv vuam. Advanced Wobble Laser Vuam Lub Taub Hau (kho tau oscillation qauv) kom txuas cov qhov sib txuas dav dua thiab txhim kho qhov zoo nkauj ntawm vuam. Tsawg thermal cuam tshuam tiv thaiv cov khoom sab hauv / rhiab heev.
Industrial Robotic Unit
High -precision 6-axis muaj neeg hlau. Spatial trajectory tswj nrog siab repeatability (± 0.02mm txog ± 0.05mm).
Intelligent Digital Control System
Centralized HMI / PLC tswj laser fais fab tso zis, mem tes zaus, neeg hlau ceev, thiab roj ntws.
Kev tswj daim ntawv qhia: Cia rau 100+ welding parameter teeb rau kev hloov khoom sai.
Lub zeem muag taw qhia & Seam Tracking System (yeem)
Siab - daws teeb meem CCD / 3D Laser Seam Tracker.
Tsis siv neeg workpiece txoj hauj lwm paub, seam detection, thiab tiag - lub sij hawm trajectory kho.
Kev Tiv Thaiv Kev Nyab Xeeb
Tag Nrho Cov Chav Kawm 1 Laser Safety Housing nrog kev ruaj ntseg interlocks.
Anti- laser tiv thaiv saib qhov rais, kho qhov muag teeb pom kev nyab xeeb kab hlau rhuav, qhov chaw nres tsheb thaum muaj xwm ceev, thiab cov fume extraction ports.
Intelligent Automation Functions
Program Recipe Management:Kev hloov tam sim ntawm cov kev pabcuam khaws cia rau cov qauv khoom sib txawv.
Tiag -Lub Sijhawm Seam Taug qab & Kev Them Nyiaj:Lub zeem muag system them nyiaj rau ib feem kam rau ua thiab thermal expansion hauv lub sijhawm.
Txheej txheem Parameter saib xyuas:Kaw-Lub voj voog saib xyuas lub zog, roj siab, thiab kev txav ceev kom lav xoom- cov khoom tsis raug.
Smart Factory Integration: Stxhawb Ethernet/IP, PROFINET, Modbus, thiab OPC -UA raws tu qauv rau MES thiab Hoobkas kev sib txuas lus network.
Kev Ua Haujlwm Kev Ua Haujlwm
Part Loading:Los ntawm txhais tes insertion lossis automated loading ntawm robotic handler / conveyor.
Kev Paub Txog Kev Pom Zoo:CCD / Laser sensor scans qhov sib koom ua ke, xam offset, thiab kho neeg hlau trajectory txiav.
Automated Laser Vuam:Lub 6-axis neeg hlau ua tiav txoj hauv kev nrog lub zog hloov pauv hloov pauv thiab tiv thaiv kev tswj roj.
Txheej Txheem Saib Xyuas:Embedded sensors txheeb xyuas cov nqaj xa khoom, lub voj voog txias, thiab seam ncaj ncees.
Part Unloading:Kev sib dhos ua tiav yog indexed tawm rau kev sib dhos los yog kev tshuaj xyuas.
Automated Laser Welding vs Traditional Robotic Arc Vuam
|
Feature / Qhov taw qhia |
Automated Laser Vuam System |
Traditional Robotic Arc Vuam |
|
Vuam Precision |
High precision; zoo tagnrho rau nyias / mos qhov chaw |
Nruab nrab precision; siab dua spatter |
|
Kub Input |
Concentrated, meej zog tswj |
Siab thermal input; kev pheej hmoo cuam tshuam |
|
Nyias muaj peev xwm |
Superior (mus txog 0.5mm yam tsis muaj hlawv- dhau) |
Nyuaj ntawm cov ntaub ntawv nyias (<1.5mm) |
|
Tus Nqi Ua Haujlwm |
Kev siv qis dua (tsis muaj roj / xaim tshaj) |
Kev siv tau ntau dua & xaim siv |
Customization Options
Laser hwj chim & Optics:Xaiv tau qhov chaw laser (1kW-6kW), beam xa optics, thiab ib leeg / ob lub taub hau wobble.
Robot Reach & Them Nyiaj:Customized neeg hlau qauv raws li ib feem hneev taw thiab fixture hnyav.
Tooling & Fixturing:Kev cai pneumatic, hydraulic, lossis ceev -hloov fixtures tsim nyob ib ncig ntawm koj cov duab kos duab engineering.
Peripheral Automation:Tsis siv neeg tig- rooj, rotary positioners, hloov conveyors, thiab robotic gantry loaders.
Ntiaj teb no Engineering Support & Integration Services
Peb muab kev txhawb nqa lub neej zoo rau cov neeg yuav khoom thoob ntiaj teb:
Ua ntej-Sales Engineering:Kev ntsuam xyuas geometry sib koom, kev tshawb fawb muaj peev xwm, thiab kev xam lub sij hawm voj voog.
Turnkey Integration:Ua kom tiav hardware, software, tooling, thiab kev ruaj ntseg kev koom ua ke.
Tej thaj chaw deb Diagnostics & Technical Support:Embedded IoT tej thaj chaw deb txhawb modules tso cai rau peb engineers los pab daws teeb meem, software hloov tshiab, thiab parameter hloov nyob rau hauv 24 teev nyob rau hauv lub ntiaj teb no.
Spare Parts & On -Site Service:Kev xa tawm sai ntawm cov khoom siv tseem ceeb thiab cov kev pabcuam hauv cheeb tsam network txhawb nqa.
FAQ
Q: Cov ntaub ntawv dab tsi xav tau los xaiv qhov tsim nyog laser vuam system?
A: Cov neeg siv khoom yuav tsum muab cov khoom siv, thickness, workpiece drawings, vuam yuav tsum tau, ntau lawm, thiab automation kev cia siab.
Q: Lub kaw lus puas tuaj yeem txuas cov khoom sib txawv?
A: Yog. Cov kev pab cuam vuam sib txawv tuaj yeem tsim rau cov khoom sib txawv, tso cai rau cov khoom siv tau yooj yim.
Q: Lub kaw lus puas tuaj yeem koom ua ke rau hauv cov kab ntau lawm?
A: Yog. Lub kaw lus tuaj yeem txuas nrog cov khoom siv thauj khoom, cov khoom siv thauj khoom, thiab lwm lub tshuab automation.
Q: Kev ntsuas vuam puas tuaj yeem ua tiav ua ntej xaj?
A: Yog. Cov neeg siv khoom tuaj yeem muab cov qauv rau kev ntsuas vuam los xyuas qhov tsis muaj thiab kev teeb tsa.
Q: Kev txhawb nqa dab tsi muaj tom qab kev teeb tsa?
A: Kev them nyiaj yug suav nrog kev taw qhia kev teeb tsa, kev cob qhia tus neeg teb xov tooj, kev pab daws teeb meem, thiab kev sib tham.
Cim npe nrov: ntse laser vuam automation system, Tuam Tshoj ntse laser vuam automation system manufacturers, lwm tus neeg, Hoobkas

