Vision Guided Automated Vuam System

Vision Guided Automated Vuam System

Lub Vision Guided Automated Welding System seamlessly integrates machine vision, multi-axis robotic motion control, thiab high-brightness fiber laser technology. Los ntawm kev txheeb xyuas qhov tseeb- lub sijhawm ua haujlwm offsets ua ntej vuam, lub kaw lus dynamically recalculates trajectories-xa siab -repeatability weld pob qij txha, txo fixture dependency, thiab empowering saj zawg zog ntse manufacturing.
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Hauj lwm lawm

Product Overview

 

Lub Vision Guided Automated Welding System seamlessly integrates machine vision, multi-axis robotic motion control, thiab high-brightness fiber laser technology. Los ntawm kev txheeb xyuas qhov tseeb- lub sijhawm ua haujlwm offsets ua ntej vuam, lub kaw lus dynamically recalculates trajectories- xa siab -repeatability weld pob qij txha, txo fixture dependency, thiab empowering saj zawg zog ntse manufacturing.

 

Technical Specifications

 

Yam khoom

Specification

Yam khoom

Vision Guided Automated Vuam System

Vuam Technology

Fiber Laser Vuam

Laser zog

1000W / 1500W / 2000W / 3000W yeem

Hom neeg hlau

6-Axis Industrial Robot

Neeg hlau Payload

Raws li Robot Model

Neeg hlau ua haujlwm ntau yam

Raws li Robot Configuration

Vision System

Muaj Lub Koob Yees Duab + Duab Ua Software

Kev lees paub qhov tseeb

Txog li ± 0.05mm (nyob ntawm daim ntawv thov)

Vuam txoj kev

Laser Fusion Vuam

Vuam Joint Hom

Pob Tawb Joint / Lap Joint / Fillet Joint

Cov ntaub ntawv siv tau

Stainless hlau, Carbon hlau, Aluminium, tooj liab thiab Alloys

Vuam Thickness

Raws li cov khoom siv thiab laser zog

Txoj kev txias

Dej Txias

Tswj System

PLC + Industrial Controller

Kev ua haujlwm interface

Kov npo HMI

Kev xaiv kev koom ua ke

Conveyor, Loading System, Handling Robot

Kev kho kom haum

Muaj Raws li Kev Xav Tau Ntau Lawm

 

Vim li cas thiaj xaiv Lub Zeem Muag -Guided Welding?

 

Txo Fixture Dependence
Tshem tawm kev cia siab rau kim, siab -jig precision. Lub zeem muag sensor pom qhov tseeb - lub sijhawm ua haujlwm offsets thiab kho cov neeg hlau txoj kev tau txais.

Haum rau cov khoom Variations
Khaws ntau pua txoj hauv kev welding. Seamlessly hloov ntawm cov qauv sib txawv thiab geometries yam tsis muaj kho vajtse retooling.

Txhim kho Weld Repeatability
Kev sib txuas cov fiber ntau ruaj khov, ntau-axis neeg hlau precision, thiab cov lus pom pom tau lees tias tsis muaj qhov tsis zoo, txuas txuas txuas txuas.

Yooj yim teeb & Calibration
Automated optical alignment txo cov sij hawm qhia phau ntawv thaum pib teeb tsa, ua kom tag nrho cov cuab yeej siv tau zoo.

 

Cov ntawv thov kev lag luam

 

1. Automotive & Tshiab Zog Tsheb
EV Battery Assemblies: Txhuas roj teeb lub tais seams, pob thav duab reinforcement, roj teeb vaj tse, thiab cov phaj txias uas yuav tsum tau ua kua - nruj sealing.
Cov Txheej Txheem Txheej Txheem: Lub tsheb qhov rooj txhawb nqa, lub rooj sib dhos lub rooj sib txoos, cov khoom siv hluav taws xob, thiab cov khoom sib dhos.

2. Sheet Hlau & Enclosures
Precision Cabinets: Cov khoom siv hluav taws xob hloov hluav taws xob, cov khoom siv stainless hlau, HVAC vaj tse, thiab cov thawv ntawv hlau.
Aesthetic Joints: Ntxuav welds ntawm pom stainless hlau nto nrog tsawg kawg nkaus ncej -weld sib tsoo yuav tsum tau.

3. Muaj Machinery & Kho vajtse
Hydraulic & Mechanical: Tshuab puag thav duab, cov hlab ntsha siab, hydraulic valve blocks, thiab cov khoom sib dhos hnyav.

 

Integrated System Architecture

 

1. Muaj Ntau -Axis Neeg Hlau
High Repeatability: Heavy-duty, industrial-qib 6-axis articulation rau smooth, multi-angle spatial trajectories.
Brand Compatibility: Ua tau zoo thiab sib koom ua ke nrog cov hom neeg hlau loj.
24/7 Industrial Reliability: Tsim los rau kev ua haujlwm tas mus li - lub luag haujlwm tsim khoom ib puag ncig.

2. Precision Fiber Laser Source
Focused Energy Density: Ua kom nqaim, sib sib zog nqus- nkag mus rau vuam seams nrog tsawg tshav kub- Cov cheeb tsam cuam tshuam.
Tsawg Thermal Distortion: Qhov tseem ceeb rau nyias- cov ntawv hlau phab ntsa, EV roj teeb pob, thiab cov rooj sib txoos zoo nkauj.
Ntiaj teb no Laser Compatibility: Integrate premium laser qhov chaw.

3. Tshuab Vision Sensing Unit
2D / 3D Muaj Lub Koob Yees Duab: Siab-thav duab- cov duab tau txais txiaj ntsig ua ke nrog rau kev pom kev pom zoo algorithms.
Advanced Optics: Ua ntej-weld sib koom qhov chaw lees paub, kev sib txuam, kev them nyiaj offset, xaiv seam taug qab, thiab tom qab-weld soj ntsuam.

4. Centralized Control & HMI
Integrated PLC Controller: High-Kev sib txuas lus ceev fieldbus tswj laser fais fab kev hloov pauv, roj ntws, thiab cov lus tawm tswv yim.
Intuitive Touchscreen HMI: Tus neeg siv- tus phooj ywg interface rau kev kho cov ntawv qhia zaub mov, kuaj xyuas, thiab cov ntaub ntawv tsim tawm.

 

Vision Guided Welding vs Traditional Robotic Vuam

 

Yam khoom

Ib txwm Robotic Vuam

Vision Guided Automated Vuam

Txoj Haujlwm Xav Tau

Yuav tsum muaj qhov tseeb fixture positioning

Tshawb nrhiav thiab them nyiaj rau txoj haujlwm workpiece

Cov khoom hloov pauv

Feem ntau yuav tsum tau kho fixture

Kev hloov pauv tau yooj yim dua

Complex Components

Txwv los ntawm qhov chaw raug

Zoo dua adaptability

Phau ntawv kho

Yuav tsum tau hloov tus neeg teb xov tooj ntau ntxiv

Txo kev cuam tshuam ntawm phau ntawv

Ntau Lawm Flexibility

Haum rau cov khoom ruaj khov

Haum rau kev tsim khoom sib txawv

 

Khoom siv & txheej txheem Adaptability

 

Stainless hlau (300/400 Series):Ua tiav huv, corrosion- tiv taus welds nrog tsawg oxidation nyob rau hauv inert shielding roj.
Carbon Steel & Alloy Hlau:Sib sib zog nqus fusion welding muab superior tensile lub zog rau cov khoom siv.
Aluminium Alloys (1000-6000 Series):Lub zog laser lub zog hloov kho kom tsis txhob hlawv- dhau ntawm thiab tawg ntawm nyias-walled aluminium.
Copper & Dissimilar Metals:Configurable nrog siab - ncov- lub zog lasers lossis wobble vuam optics los ua cov ntaub ntawv zoo heev.

 

Customization & System Options

 

Laser hwj chim & Optics:Xaiv laser wattages, fiber ntau diameters, thiab wobble taub hau optics raws li cov khoom thickness thiab ceev lub hom phiaj.
Vision Functionalities:Txhim kho cov kev xaiv xws li los ntawm qhov yooj yim 2D txoj hauj lwm paub txog mus rau tiag tiag - sij hawm 3D kho qhov muag seam nrhiav thiab inline weld defect tshuaj xyuas.
Turnkey Automation: KuvKev sib koom ua ke ntawm peripheral tig-cov ntxhuav, kab conveyors, kab hlau rhuav kev nyab xeeb, thiab cov khoom siv neeg hlau.

 

Engineering & Project Support txheej txheem

 

Kev ntsuam xyuas daim ntawv thov:Xa koj cov ntaub ntawv CAD (STEP / IGES), cov khoom siv tshwj xeeb, tuab, thiab lub hom phiaj lub sijhawm.
Daim Ntawv Qhia Txog Kev Xeem & Kev Ua Tau Zoo:Xa cov qauv ntawm lub cev rau kev kuaj ntsuas vuam; tau txais weld cross-section analysis thiab parameter reports.
Customized System Proposal:Cov kws tsim qauv tsim cov neeg hlau zoo tshaj plaws payload, pom qhov system, laser teeb tsa, thiab teeb duab kos duab.
FAT (Lub Hoobkas Txais Kev Xeem) & Ntawm -Site Deployment:Tag nrho qhov system validation ntawm peb lub Hoobkas ua raws li kev taw qhia kev teeb tsa, kev cob qhia tus neeg teb xov tooj, thiab kev txhawb nqa lub neej.

 

Cov lus nug nquag

 

Q: Puas yog qhov kev taw qhia tsis pom kev tshem tawm tag nrho cov kev xav tau ntawm cov khoom siv?

A: Tsis yog kiag li. Clamping fixtures tseem yuav tsum tau tuav cov khoom ruaj ntseg thaum lub sij hawm laser fusion. Txawm li cas los xij, kev taw qhia tsis pom kev tshem tawm qhov yuav tsum tau ua rau ultra- kim, micro- qhov tseeb fixtures los ntawm kev them nyiaj rau qhov me me qhov hloov pauv hloov pauv tau.

Q: Lub kaw lus puas tuaj yeem khaws cov kev txwv rau ntau yam khoom qauv?

A: Yog. Tus tswj software txhawb unlimited daim ntawv qhia cia. Cov neeg ua haujlwm tuaj yeem hloov pauv ntawm qhov sib txawv ntawm qhov profile ncaj qha los ntawm kov- npo HMI.

Q: Peb puas tuaj yeem kuaj peb cov qauv hlau tshwj xeeb ua ntej cog lus rau kev yuav khoom?

A: Yog, kiag li. Peb txhawb kom cov neeg yuav khoom xa cov qauv ua haujlwm nyoos rau kev sim vuam sim. Peb yuav muab tag nrho cov ntaub ntawv qhia txog qhov pom, hla -section metallurgical tsom xam, thiab cov txheej txheem pom zoo.

Q: Cov ntaub ntawv dab tsi peb yuav tsum muab kom tau txais cov lus pom zoo tsim nyog?

A: Txhawm rau pab peb pab pawg engineering, thov qhia:
Tshooj CAD kos duab (STEP / IGES hom) thiab qib khoom siv.
Cov ntaub ntawv thickness thiab kev sib koom ua ke yuav tsum tau ua (qab qab, ceg tawv, fillet).
Yuav tsum tau tso zis txhua hnub los yog lub sij hawm lub voj voog phiaj.
Txhua qhov chaw -kev nyiam automation tshwj xeeb (txhim kho thaj tsam, cov neeg hlau tshwj xeeb / laser hom).

Cim npe nrov: Tuam Tshoj Vision Guided Automated Vuam System, Tuam Tshoj Vision Guided Automated Vuam System manufacturers, lwm tus neeg, Hoobkas